Rethink Robotics – Techso Mogro https://techsomogro.com/ Science, Technology and the Future Wed, 31 Oct 2012 13:35:05 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.2 Robotics Update: A Robot for Small Business Arrives on the Scene https://techsomogro.com/robotics-update-robot-small-business-arrives-scene/?utm_source=rss&utm_medium=rss&utm_campaign=robotics-update-robot-small-business-arrives-scene https://techsomogro.com/robotics-update-robot-small-business-arrives-scene/#comments Wed, 19 Sep 2012 15:58:36 +0000 http://www.21stcentech.com/?p=6144 In 2011 sales of robots reached 166,028 units, an increase of 38% with the automotive industry the biggest purchaser. That year it was estimated that the world’s operational robot population reached somewhere between 1,153,000 and 1,400,000. That number was expected to grow by 180,000 in 2012, and increase to over 200,000 per year by 2015.

industrial robotic statistics
With the exception of the global recession year of 2009, annual shipments of industrial robots have been steadily on the rise. The recent jump reflects the increased demand from industries such as the automotive sector as the economy started to recover.

The industrial robots in these statistics cost six figures. But a Boston manufacturer, Rethink Robotics, has introduced a robot capable of performing a wide variety of common, repetitive tasks in the workplace at a fraction of the cost of previous manufacturers.  Weighing 75 kilograms (165 pounds), standing 1.8 meters (6 feet), and known as  Baxter, this is the first of a new generation of industrial robots that exhibits adaptive skills. Baxter, in a couple of minutes, can be programmed by almost anyone to accomplish new tasks. And unlike other industrial robots Baxter is very affordable at $22,000 U.S.

This is truly disruptive technology. Baxter is designed to do small-scale repetitive applications. Baxter can work beside humans in a facility without extra safeguards. Baxter interacts with humans through its LCD display which features eyes and eyebrows that express emotion. That same graphical display serves as an interactive console for human coworkers to reprogram Baxter. By showing Baxter what to do through manipulating his arms, a human worker can train it to do a new task. No software engineers need apply.

Out-of-the-box Baxter is pre-programmed to perform a wide range of manufacturing jobs including operating machines, materials handling, production line loading, unloading, assembly, finishing, inspecting, testing and sorting. In less than an hour Baxter can be on the job. And Baxter automatically alters its behaviour in response to any environmental change such as production line speed ups or variations in parts placement on an assembly line. Baxter can also adjust when a part is missed or dropped, or the assembly line surface height changes.

Baxter has no sharp edges or grippers that can inadvertently trap a human coworker. Baxter’s arms move fluidly and easily. Packed with sensors, Baxter can detect human presence nearby and avoid contact or reduce the force of any inadvertent collision.

Baxter as you can see in the image below comes with a mobile pedestal that allows it to be moved easily to different locations in a manufacturing facility. Its two interchangeable grippers can be switched in minutes. The electric parallel gripper features interchangeable fingers of different lengths with multiple grasp widths. The vacuum cup gripper comes with variable cup sizes and is used for hard-to-grasp objects.

In addition Baxter works with manufacturer enhancements from third parties and in 2013 will include a software development kit so users and re-marketers can reprogram the robot for unique tasks.

The first general purpose robot for small manufacturers
A robot designed to revolutionize industrial robotics, Baxter, can be used in a variety of manufacturing environments and is capable of being reprogrammed by coworkers who show Baxter how to do a task by guiding its robotic arms.                            Source: Rethink Robotics

Baxter’s built-in smarts allow it to work in a number of industries including:

  • rubber and plastics
  • metal fabrication
  • automotive assembly
  • food processing
  • consumer goods

Will deployment of Baxter in small manufacturing cost hundreds of thousands of jobs? Not according to Rodney Brooks, Chairman and Chief Technology Officer at Rethink Robotics. What it has the potential to do is lower the cost of small manufacturing so that it can be competitive with manufacturing overseas. That can impact hundreds of thousands of companies worldwide. And robots like Baxter will make an increasingly smaller workforce more productive as our population ages and the current generation of Baby Boom workers retire.

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Robotics Updates: Robots Going Open Source to Make Them Ubiquitous https://techsomogro.com/robotics-updates-robots-open-source-ubiquitous/?utm_source=rss&utm_medium=rss&utm_campaign=robotics-updates-robots-open-source-ubiquitous https://techsomogro.com/robotics-updates-robots-open-source-ubiquitous/#comments Tue, 28 Aug 2012 20:01:32 +0000 http://www.21stcentech.com/?p=5807 When I started studying robotics what was out there included industrial behemoths from companies like Cincinnati-Milacron. These were evolved numerical control devices, successors to tool and die equipment and paper tape controllers, used for manufacturing everything from screws to automobiles. The year was 1973. The first robot I ever saw was the T3 (see picture below). It was partnered with workers on an assembly line and was doing precision spot welding. The T3 was a monster in size and weighed several tons. A minicomputer was need to program it.

In 1976 NASA and the Jet Propulsion Laboratory created and launched the two Viking Martian landers. On board were two robotic arms controlled by a microcomputer. These were the arms that dug the first soil samples from the Martian surface hatching the controversy about whether Mars harbored life or not, a question that remains unanswered to this day.

Today most robots can be found in manufacturing or the military. A few are finding their way into domestic use such as the iRobot line of Roomba vacuum cleaners. Robots are continuing to change, becoming faster, more nimble, capable of specializing in a single task or being used for multiple tasks.

Cincinnati Milacron T3 robot arm
The T3-776 pictured here was one of Cincinnati Milacron’s industrial robots designed to do spot welding on assembly lines. These robots were heavy, difficult to reprogram for new tasks, and controlled by minicomputers.

Compare the T3 seen above with the articulated robotic arm on Curiosity, the Mars Science Laboratory (seen below).  You can see that in a matter of less than 40 years robotic arms have dramatically improved. Curiosity’s arm is 2.1 meters (7 feet) in length and unlike the T3 which served a single purpose, this arm includes a set of tools with wide ranging application. The arm has an on board colour camera that features a high resolution zoom lens. In addition the arm has a drill, alpha particle x-ray spectrometer, a CheMin mineral and chemical analyzer, SAM, an atmospheric gas analyzer, RAD, a radiation detector, DAN, a hydrogen, ice and water detector, and a scoop for recovering and testing surface and sub-surface soil samples. The arm is dexterous and capable of turning almost an entire full circle.

Mars Curiosity robotic arm
Curiosity has a robotic arm with a 34 kilogram (75 pound) payload package of instrumentation on board which it can extend 2.1 meters to study Martian rocks and soil samples. It exhibits many hand-like characteristics, able to manipulate instrumentation and objects with a turning range of 350 degrees.      Source: NASA/JPL-Caltech

Where Robots are Going From Here

The next evolution of robots is taking us well beyond specialty robots and into the realm of more generalized usage. This comes courtesy of a number of organizations including one that recently made the news, Rethink Robotics, an offshoot of the robotics program at Massachusetts Institute of Technology. The company’s founder is Rodney Brooks, a co-founder of iRobot. At Rethink the mission is to make robots fit places where automation has never been practiced, in particular, small and mid-size businesses. Rethink robots will be designed to learn and become productive a few hours after coming out of the box. Each will be capable of working collaboratively with nearby humans. Each will have fine motor control, machine vision, tactile touch sensors, and multiple arms. And each will be easily reconfigurable for new work assignments.

Rethink is joined by other companies in a race to produce new robotic capability that will broaden the technology’s usage in business and in our personal lives. Among these are:

  • Kuka Roboter GmbH, the number one PC-based controller robot manufacturer in the world
  • Motoman Robotics, a wholly-owned subsidiary of Yaskawa Electric Corporation of Japan with 230,000 industrial robots installed worldwide
  • Redwood Robotics,a joint venture of Meka Robotics, Willow Garage (see below) and SRI International
  • FANUC Robotics, one of the pioneers, a Japanese company with over 250,000 robots installed worldwide in industries including aerospace, automotive, energy, consumer goods, food, machine tool, and bio-pharmaceuticals.
  • Staubli, a Swiss company that dates back to 1892, originally focused on textile machinery and now a manufacture and supplier of a wide range of robotic arms, controllers, and software for many industrial applications

Open Source Comes to Robotics

Willow Garage is a company founded by Scott Hassan in 2006 to develop robots for non military applications using open source software to encourage independent third parties to develop the technology further. Willow Garage has developed the Robot Operating System or ROS, a library of tools for developers to create robot applications. Through its online Internet forum the software is offered freely to anyone to use, enhance or to build commercial products.

Willow Garage has created the PR2, a robot development platform  for testing new robot applications and technologies. PR2 comes with a robotic arm that features a flexible wrist joint and gripper capable of holding everything from towels to brooms. The PR2 has spawned an active research community that includes universities from around the world.

Willow Garage PR2 Open Source Project
The PR2 community consists of academic and business teams from around the world collaborating or competing to develop new robotic functionality and applications. The company has two goals: to develop robots not designed to hurt anyone and to ensure that personal robots address safety concerns.     Source: Willow Garage

 

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